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Bulk Fill Systems
Home > Technology > Fluid Management Solutions > Bulk Fill Systems > Automatic Bulk Fill System

Automatic Bulk Fill System


The bulk fill system independently developed by Duoning adopts a modular design, supports multi-point high-precision weighing, and can realize high-precision and rapid dispensing of samples. The filling volume is 50 ml – 20 L, and compatible with single-use bottles and bags of various volume specifications. Combined with optimized manifold design, the system can minimize the hold-up volume. The bottle/bag bracket can be customized in size according to the actual requirement, and will be automatically recognized by the system, avoiding installation error.

 

The system supports reverse recovery or air purge recovery to improve the utilization rate of bulk.

 

Functionally, it's equipped with pressure and flow monitoring and early warning functions, and can support online and after-filling component integrity testing.

 

The system is designed with user-friendly software interface, and supports fully automatic recipe operation and batch control to ensure stability and high process reproducibility. Meanwhile, the system can support functions of data backup and recovery, audit trail and electronic signature.


Automatic Bulk Fill System


?   Industrial computer + PLC control system;

?   Fully automatic filtration and filiing;

?   Support automatic and manual mode;

?   Full pressure monitoring, reduce the flow rate after the pressure exceeds the upper limit, and stop the system after continuous overpressure;

?   Flexible design of filling mode: according to flow rate or weight;

?   Multi-point weighing module, accurate weighing;

?   Support different specifications of filling brackets, suitable for bottles & bags of different volumes;

?   Automatic identification of bracket installation to avoid installation error rate;

?   Fully automatic recipe operation, batch control, high stability and process reproducibility;

?   Support data backup and recovery;

?   Optimized and reasonable flow path design to minimize the holdup volume;

?   Support reverse recovery & air purge recovery to improve the utilization rate of bulk;

?   Support online and after-use integrity testing;

?   Support barcode printing for easy traceability;

?   Support barcode scanning, automatic identification of tare.


Applications

?   Media dispensing

?   Buffer dispensing

?   Bulk dispensing


Performance / Parameter

Item

Specification

Material of construction

SUS304, Ra≤0.8 μm

Protection level

IP54

*System structure

Integrated or separated (>10 L)

*Control cabinet dimension (length*width*height)/mm

800 * 680 * 1,420

Communication

OPC UA driver for communication with third-party systems

**Label printing

Low temperature label

**Scanning gun

QR code, Bluetooth

Compressed air

≤120 ka (1.2 bar) integrity test

Flow rate range

0.04 L/min - 12.0 L/min

**Flow rate monitoring

0.04 L/min - 12.0 L/min

*Filling volume

50 mL – 20 L

Supported filling container

Bottles & bags

*Filling precision

Weighting precision: ±0.3%

Control precision: ±3 g (50 ml – 250 ml 1/8″)

±10 g (500 ml – 3 L 1/4″)

±20 g (5 L 3/8″)

±30 g (10 L – 20 L 3/8″)

*Number of brackets connected

1/2/3

Number of filling container per brackets

≤20/10/5

Software compliance

Recipe control, audit trail, password   management, **authorization management (3 levels as standard, optional for   >3 levels), **electronic signature

*Air supply pressure

2.0 bar

Power requirement

220 V/50 HZ/10 A

Ambient temperature

5-50

Noise level

≤75dB(A)

*Parameters can be customized, please consult sales representatives or technicians for details.

**Optional items





Contact Us
  • Tel.: +86 021 6434 0155
  • E-Mail: marketing@duoningbio.com
  • Address: Building 30, No. 1525 Minqiang Road, Songjiang District, Shanghai
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